Case Study：Automatic Hot Melt Glue System for Mattress Manufacturing

Reliable adhesive application is essential in mattress production, especially when bonding large foam panels and fabric layers.

For this project, KQ supplied an automatic hot melt glue system designed for high-volume mattress manufacturing. The equipment provides accurate adhesive coverage across wide workpieces while keeping production smooth and consistent.

Project Highlights

• Designed for large mattress panels

• Even hot melt adhesive distribution

• Automatic gantry spraying system

• Supports continuous production

• Reduces adhesive waste

• Improves bonding consistency

Customer Requirements

The customer wanted a solution that could handle large mattress materials while maintaining stable glue coverage over the full surface.

Manual application was no longer suitable for production volume or consistency requirements.

KQ provided an automated solution that delivers repeatable adhesive patterns with minimal operator involvement.

Results

After installation, the customer achieved:

• Faster production cycles

• Stable adhesive quality

• Cleaner working environment

• Reduced material waste

• Reliable bonding performance

The system is now used as part of the customer's mattress production process, helping improve efficiency and product quality.