Case Study: 3-Gun Direct Plasma Surface Treatment System

Two 3-Gun Plasma Systems Exported for Industrial Surface Treatment

The Challenge

Some materials can be difficult to bond directly, especially when surface properties limit adhesive wetting or adhesion.

In these applications, surface treatment before gluing can be an important part of the production process.

The customer required a plasma treatment solution that could provide multiple treatment points and be integrated into an automated production process.

The Solution

KQ supplied two 3-Gun Direct Plasma Surface Treatment Systems.

Each system is equipped with three plasma guns for direct treatment of the material surface.

The plasma treatment can be positioned before the adhesive application process, allowing the material to be treated before gluing.

This configuration provides multiple treatment points and can be adapted to the customer's actual production line and material requirements.

3-Gun Direct Plasma Configuration

Each system includes:

• 3 Direct Plasma Guns

• Plasma Treatment System

• Multiple treatment points

• Configuration for inline production

The three-gun configuration provides greater flexibility when the production process requires treatment across multiple areas or a wider working area.

How Plasma Treatment Supports Adhesive Application

Plasma treatment is used before adhesive application to improve surface treatment and support better bonding.

A typical process can be arranged as:

Material → Plasma Surface Treatment → Adhesive Application → Bonding

By treating the surface before gluing, the production line can combine surface preparation and adhesive application into a continuous process.

Key Benefits

Multiple Treatment Points

Three plasma guns provide multiple treatment points for different production requirements.

Surface Preparation Before Gluing

Plasma treatment can be used before adhesive application to prepare the material surface for the bonding process.

Inline Integration

The system can be configured for integration with automated production lines.

Flexible Configuration

The plasma system can be configured according to the material, treatment area, and production process.

Suitable for Automated Production

The solution is designed for industrial applications where consistent surface treatment is required as part of the production process.

KQ Customized Plasma Solutions

Not every application requires the same plasma configuration.

The number of guns, treatment position, working area, and installation method can vary depending on the customer's production requirements.

KQ focuses on configuring the plasma treatment solution around the actual production process rather than using one fixed configuration for every application.

Applications

Plasma surface treatment can be used in applications involving:

• Printing & Packaging

• Carton Packaging

• Industrial Packaging

• Adhesive Application

• Plastic Surface Treatment

• Difficult-to-Bond Materials

Conclusion

For applications where surface preparation is important before gluing, plasma treatment can be integrated into the production process to provide an additional surface treatment step.

KQ has supplied two 3-Gun Direct Plasma Surface Treatment Systems, providing a flexible configuration for industrial surface treatment and adhesive application processes.

Real application. Practical automation. Customized solutions.