Case Study: Reducing Plastic with Hot Melt Adhesive

Many paper rolls, such as gift wrap and book covering rolls, are traditionally wrapped with plastic film for protection and presentation.

This project explores a different approach by replacing plastic film with kraft paper bonded using hot melt adhesive.

The result is packaging that remains easy to open while reducing the amount of plastic used.

The Challenge

Traditional plastic film provides protection but also creates additional plastic waste.

Manufacturers are looking for packaging methods that use fewer materials and support more sustainable production.

The Solution

A hot melt adhesive system is used to bond kraft paper inside the paper roll.

This approach:

• Replaces plastic film with kraft paper

• Keeps the package easy to open

• Reduces plastic consumption

• Supports more recyclable packaging

Benefits

• Less plastic in the packaging process

• Paper-based packaging solution

• Reliable hot melt adhesive bonding

• Easy opening for end users

• Supports sustainable packaging goals

Applications

This solution is suitable for:

• Gift wrap rolls

• Book covering rolls

• Paper roll packaging

• Other paper products requiring protective wrapping

Conclusion

A small change in the packaging process can make a meaningful difference. By replacing plastic film with kraft paper bonded by hot melt adhesive, manufacturers can reduce plastic use while moving toward more sustainable packaging solutions.

Watch the Application Video

See the complete production process and how hot melt adhesive replaces plastic film in paper roll packaging.

▶ Watch the video on YouTube